Occupational Health and Safety, Rigging, and Hoisting
Red Seal Practice study guide with diagrams.
Occupational Health and Safety, Rigging and Hoisting
Chapter Introduction
This chapter covers all the knowledge required for the Red Seal exam in the bricklayer-mason trade concerning occupational health and safety, rigging, and hoisting. You must master these concepts not only to pass the exam but also to work safely on job sites. Exam questions cover federal regulations, CSA standards, and the physical principles of lifting. This chapter is structured to give you a comprehensive, prioritized view of the knowledge you need to acquire.
Occupational Health and Safety: Regulatory Framework
The Workplace Hazardous Materials Information System (WHMIS)
WHMIS is a national system designed to communicate information about hazardous materials. For the bricklayer, the most common products are cements, limes, additives, sealants, and acid cleaners. You must know how to interpret the three elements of WHMIS: labels, safety data sheets (SDS), and the training program.
Supplier labels must include: the product name, hazard pictograms (10 classes), hazard statements (H phrases), precautionary statements (P phrases), the supplier identifier, and the statement "See SDS". Pictograms are symbols within a red-bordered diamond. The main pictograms you will see on masonry products are: the exclamation mark (health hazard), corrosion (skin burns), environmental hazard, and flame (flammable).
The SDS must be available in the workplace and contains 16 sections. The most important sections for the bricklayer are Section 2 (hazard identification), Section 4 (first aid measures), Section 5 (fire-fighting measures), Section 6 (accidental release measures), and Section 8 (exposure controls and personal protection).
Portland Cement: Specific Hazards
Wet Portland cement has a very high pH (approximately 12 to 13). Prolonged skin contact can cause severe chemical burns, even if the burning sensation is not immediate. Prevention involves wearing impermeable gloves, protective clothing, tight-fitting goggles, and washing immediately upon contact. Never leave wet cement in your boots — this can cause third-degree burns requiring amputation.
The Canada Occupational Health and Safety Regulations (COHSR)
The COHSR (SOR/86-304) applies to employers under federal jurisdiction, but its principles are adopted by all jurisdictions. The relevant sections for the bricklayer:
| Section | Subject | Key Requirement |
|---|---|---|
| Part II | Personal protective equipment (PPE) | Mandatory wearing of safety glasses, hard hat, safety footwear |
| Part VII | Noise levels | Limit of 87 dBA for 8 hours (Lex) |
| Part VIII | Lighting | Minimum 100 lux for masonry work |
| Part IX | Access and egress | Compliant ladders, scaffolds |
| Part XII | Tools | Mandatory inspection and maintenance |
| Part XIV | Manual handling | Training in lifting techniques |
The Three Fundamental Worker Rights
The worker has: the right to know (about workplace hazards), the right to participate (in the health and safety committee), and the right to refuse dangerous work. To refuse work, the procedure is: report the hazard to the supervisor, wait for the investigation, and if the hazard persists, contact the health and safety committee. The Red Seal exam often tests this procedure.
The Canada Labour Code (CLC) — Part II
CLC Part II sets out the rights and responsibilities of employers, supervisors, and employees. The employer must provide a safe workplace, train employees, provide PPE, and post instructions. The supervisor must ensure employees follow procedures. The employee must use PPE, report hazards, and not endanger others.
Scaffolds and Work Platforms
Types of Scaffolds Used in Masonry
The bricklayer frequently works on scaffolds. Common types:
Erection and Use Rules
The CSA S269.2 standard (Access scaffolding for construction purposes) and the CSA S269.1 standard (Suspended scaffolds) are the references. Essential rules:
Scaffold Inspection
The scaffold must be inspected by a competent person before each use, after any event that could affect it, and at least once per week. Inspection points: welds, deformed frames, connections, platforms, guardrails, anchors, base plates.
Ladders
Portable ladders must comply with CSA Z11. The rules: 75° angle of inclination (4:1 ratio), extend 1 meter above the landing, stable base, ladder in good condition. Metal ladders are prohibited near electrical lines. The maximum working height of a single ladder is 9 meters.
Rigging and Slinging: Fundamental Principles
Essential Terminology
Wire Rope
Wire rope is designated by its construction, for example 6 × 19 (6 strands of 19 wires) or 6 × 37. The diameter is measured across the largest dimension (circumscribed circle diameter). Wire rope rejection criteria:
| Defect | Rejection Criterion |
|---|---|
| Broken wires | 6 broken wires over a length of 6 diameters, or 3 broken wires in one strand |
| Wear | Diameter reduction of 10% or more |
| Corrosion | Visible corrosion, pitting |
| Deformation | Kinks, loops, crushing, distorted strand |
| Splice | Damaged or slipping splice |
Chain Slings
Chains must comply with CSA G4 or ASTM A391. Rejection criteria: links elongated by more than 5%, cracks, deep corrosion, deformation. Chains must be lubricated regularly. The maximum working temperature is 200 °C for Grade 80 chain.
Textile Slings
Web slings must comply with CSA Z259.15. They are susceptible to cuts, abrasion, and UV damage. Rejection criteria: torn stitching, cuts, burns, deformation, illegible label. The maximum temperature is 100 °C for polyester, 80 °C for nylon.
Lifting Accessories
Load Calculations and Sling Angles
The Fundamental Formula
The tension in each sling leg is given by:
T = (P / n) × (1 / cos θ)
Where:
Angle Reduction Factor Table
| Angle θ (degrees) | Multiplication Factor (1/cos θ) | Capacity Reduction |
|---|---|---|
| 0° (vertical) | 1.00 | 100% |
| 15° | 1.04 | 96% |
| 30° | 1.16 | 86% |
| 45° | 1.41 | 71% |
| 60° | 2.00 | 50% |
| 90° | ∞ (infinite) | 0% (prohibited) |
Rule of thumb: the angle between the two legs of a two-leg sling must never exceed 90°. Beyond 120°, lifting is prohibited. The optimal angle is 60° or less.
Calculation Example
A load of 1,500 kg is lifted with a 2-leg sling forming a 45° angle with the vertical. The tension in each leg:
T = (1,500 / 2) × (1 / cos 45°) = 750 × 1.41 = 1,058 kg
Each leg must have a rated load of at least 1,058 kg. If the angle were 60°, the tension would be 1,500 kg per leg — the rated load must double.
Calculating the Weight of Masonry Materials
To estimate the weight of a load, use the densities:
| Material | Density (kg/m³) |
|---|---|
| Clay brick | 1,800 – 2,000 |
| Concrete block (normal weight) | 2,200 |
| Concrete block (lightweight) | 1,400 – 1,800 |
| Hardened mortar | 2,000 – 2,200 |
| Natural stone (granite) | 2,600 – 2,800 |
| Limestone | 2,200 – 2,500 |
| Reinforced concrete | 2,400 |
Example: a pallet of 100 concrete blocks measuring 20 cm × 20 cm × 40 cm (density 2,200 kg/m³). Volume of one block: 0.20 × 0.20 × 0.40 = 0.016 m³. Mass of one block: 0.016 × 2,200 = 35.2 kg. Total mass: 100 × 35.2 = 3,520 kg.
The Centre of Gravity
The centre of gravity of a load must be located below the attachment point. If the load is asymmetrical, the attachment point must be moved, or slings of different lengths must be used. A load with an offset centre of gravity can tip over during lifting. For a uniform rectangular load, the centre of gravity is at the geometric centre.
Lifting Procedures and Signalling
Crane Hand Signals
The bricklayer must know the standard hand signals to communicate with the crane operator. Essential signals:
| Signal | Description |
|---|---|
| Hoist | Forearm vertical, index finger pointing up, make small circles |
| Lower | Arm extended downward, index finger pointing down, make small circles |
| Stop | Arm extended horizontally, fingers closed, move arm side to side |
| Emergency stop | Both arms raised, fists clenched |
| Swing boom (left) | Arm extended horizontally, thumb pointing left |
| Swing boom (right) | Arm extended horizontally, thumb pointing right |
| Raise boom | Arm extended horizontally, thumb pointing up |
| Lower boom | Arm extended horizontally, thumb pointing down |
Safe Lifting Rules
The Lift Plan
For heavy or complex loads, a written lift plan is required. It includes: the weight of the load, the centre of gravity, attachment points, type of slings, crane capacity, reach, wind conditions, lifting sequence, and emergency measures.
Personal Protective Equipment (PPE)
Mandatory PPE for the Bricklayer
| PPE | Standard | Use |
|---|---|---|
| Safety hard hat | CSA Z94.1 | Protection against falling objects |
| Safety glasses | CSA Z94.3 | Protection against projectiles (mortar, fragments) |
| Safety footwear | CSA Z195 | Steel toe, puncture-resistant sole |
| Gloves | CSA Z259.4 | Chemical protection (cement), cuts |
| Hearing protection | CSA Z94.2 | Above 85 dBA |
| Respirator | NIOSH N95 or higher | Crystalline silica dust |
Crystalline Silica
Crystalline silica (quartz) is present in brick, block, mortar, and stone. Cutting, grinding, and sandblasting release respirable silica particles. Chronic exposure causes silicosis, an irreversible fibrotic lung disease. Control measures: use water to suppress dust, use tools with dust collection, wear at minimum an N95 respirator, wash hands before eating or smoking. The occupational exposure limit (OEL) is 0.025 mg/m³ (8 hours).
First Aid and Emergency Situations
Chemical Burns (Cement)
In case of contact with wet cement: remove contaminated clothing, rinse thoroughly with clean water for at least 20 minutes, seek medical attention. Do not neutralize with an acid or a base.
Falls
Falls are the leading cause of death on masonry job sites. In case of a fall: do not move the victim (risk of spinal cord injury), call for emergency services, cover the victim to maintain body temperature, do not give anything to drink.
Electrocution
Cut off the power source before touching the victim. If impossible, use a non-conductive material (dry wood) to move the victim away. Begin CPR if the victim is not breathing.
Equipment Inspection and Maintenance
Inspection Frequency
| Equipment | Before Each Use | Periodic |
|---|---|---|
| Textile slings | Yes (visual) | 12 months (detailed) |
| Chain slings | Yes (visual) | 12 months (detailed) |
| Wire rope | Yes (visual) | 6 months (detailed) |
| Shackles and hooks | Yes (visual) | 12 months |
| Scaffolds | Yes (visual) | 7 days (by competent person) |
| Hoists and chain falls | Yes (functional) | 12 months |
Inspection Records
Inspections must be documented. The record must include: the date, the inspector's name, the equipment inspected, defects found, and corrective measures. Defective equipment must be removed from service immediately and identified with a "OUT OF SERVICE" tag.
Summary
Common Pitfalls to Avoid
This chapter covers the essentials for the Red Seal exam. Review the rejection criteria tables and calculation formulas — these are the most frequently tested items. Good luck with your preparation.
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