Chapter I

Occupational Health and Safety, Rigging, and Hoisting

Red Seal Practice study guide with diagrams.

Occupational Health and Safety, Rigging and Hoisting

Chapter Introduction

This chapter covers all the knowledge required for the Red Seal exam in the bricklayer-mason trade concerning occupational health and safety, rigging, and hoisting. You must master these concepts not only to pass the exam but also to work safely on job sites. Exam questions cover federal regulations, CSA standards, and the physical principles of lifting. This chapter is structured to give you a comprehensive, prioritized view of the knowledge you need to acquire.

Occupational Health and Safety: Regulatory Framework

The Workplace Hazardous Materials Information System (WHMIS)

WHMIS is a national system designed to communicate information about hazardous materials. For the bricklayer, the most common products are cements, limes, additives, sealants, and acid cleaners. You must know how to interpret the three elements of WHMIS: labels, safety data sheets (SDS), and the training program.

Supplier labels must include: the product name, hazard pictograms (10 classes), hazard statements (H phrases), precautionary statements (P phrases), the supplier identifier, and the statement "See SDS". Pictograms are symbols within a red-bordered diamond. The main pictograms you will see on masonry products are: the exclamation mark (health hazard), corrosion (skin burns), environmental hazard, and flame (flammable).

The SDS must be available in the workplace and contains 16 sections. The most important sections for the bricklayer are Section 2 (hazard identification), Section 4 (first aid measures), Section 5 (fire-fighting measures), Section 6 (accidental release measures), and Section 8 (exposure controls and personal protection).

Portland Cement: Specific Hazards

Wet Portland cement has a very high pH (approximately 12 to 13). Prolonged skin contact can cause severe chemical burns, even if the burning sensation is not immediate. Prevention involves wearing impermeable gloves, protective clothing, tight-fitting goggles, and washing immediately upon contact. Never leave wet cement in your boots — this can cause third-degree burns requiring amputation.

The Canada Occupational Health and Safety Regulations (COHSR)

The COHSR (SOR/86-304) applies to employers under federal jurisdiction, but its principles are adopted by all jurisdictions. The relevant sections for the bricklayer:

SectionSubjectKey Requirement
Part IIPersonal protective equipment (PPE)Mandatory wearing of safety glasses, hard hat, safety footwear
Part VIINoise levelsLimit of 87 dBA for 8 hours (Lex)
Part VIIILightingMinimum 100 lux for masonry work
Part IXAccess and egressCompliant ladders, scaffolds
Part XIIToolsMandatory inspection and maintenance
Part XIVManual handlingTraining in lifting techniques

The Three Fundamental Worker Rights

The worker has: the right to know (about workplace hazards), the right to participate (in the health and safety committee), and the right to refuse dangerous work. To refuse work, the procedure is: report the hazard to the supervisor, wait for the investigation, and if the hazard persists, contact the health and safety committee. The Red Seal exam often tests this procedure.

The Canada Labour Code (CLC) — Part II

CLC Part II sets out the rights and responsibilities of employers, supervisors, and employees. The employer must provide a safe workplace, train employees, provide PPE, and post instructions. The supervisor must ensure employees follow procedures. The employee must use PPE, report hazards, and not endanger others.

Scaffolds and Work Platforms

Types of Scaffolds Used in Masonry

The bricklayer frequently works on scaffolds. Common types:

Frame scaffolds (tubular): the most common, composed of frames, cross-bracing, base plates, and platforms.
Column scaffolds (modular system): used for heavy-duty work.
Suspended scaffolds: hung by cables, used for repairs.
Scissor lifts: for interior and exterior low-height work.

Erection and Use Rules

The CSA S269.2 standard (Access scaffolding for construction purposes) and the CSA S269.1 standard (Suspended scaffolds) are the references. Essential rules:

The base must be level and supported by base plates (minimum 50 mm × 250 mm planks) on compacted soil.
Height-to-base ratio: the height must not exceed 3 times the base width, unless anchored or braced.
Anchors must be installed every 3 meters horizontally and every 6 meters vertically.
The platform must be complete, without gaps, and have a minimum width of 500 mm.
Guardrails: height from 900 mm to 1100 mm, with an intermediate rail and a toe board.
The maximum load must be posted. The design load is typically 250 kg/m² for light-duty scaffolds, 500 kg/m² for medium-duty work (masonry), and 750 kg/m² for heavy-duty work.

Scaffold Inspection

The scaffold must be inspected by a competent person before each use, after any event that could affect it, and at least once per week. Inspection points: welds, deformed frames, connections, platforms, guardrails, anchors, base plates.

Ladders

Portable ladders must comply with CSA Z11. The rules: 75° angle of inclination (4:1 ratio), extend 1 meter above the landing, stable base, ladder in good condition. Metal ladders are prohibited near electrical lines. The maximum working height of a single ladder is 9 meters.

Rigging and Slinging: Fundamental Principles

Essential Terminology

Sling: an assembly of cables, chains, or webbing with accessories used to suspend a load.
Wire rope sling: composed of stranded cables, with splices or shackles.
Chain sling: used for abrasive or high-temperature loads.
Textile sling (web sling): lightweight, used for fragile loads, but susceptible to cuts.
Shackle: a U-shaped connecting accessory with a pin.
Hook: must have a safety latch.
Sling angle: the angle between the sling leg and the vertical.
Rated load (capacity): the maximum load an accessory can support under specific conditions.
Safety factor: the ratio between the breaking strength and the rated load. For slings, the factor is 5:1 for wire rope and chain, 7:1 for textiles.

Wire Rope

Wire rope is designated by its construction, for example 6 × 19 (6 strands of 19 wires) or 6 × 37. The diameter is measured across the largest dimension (circumscribed circle diameter). Wire rope rejection criteria:

DefectRejection Criterion
Broken wires6 broken wires over a length of 6 diameters, or 3 broken wires in one strand
WearDiameter reduction of 10% or more
CorrosionVisible corrosion, pitting
DeformationKinks, loops, crushing, distorted strand
SpliceDamaged or slipping splice

Chain Slings

Chains must comply with CSA G4 or ASTM A391. Rejection criteria: links elongated by more than 5%, cracks, deep corrosion, deformation. Chains must be lubricated regularly. The maximum working temperature is 200 °C for Grade 80 chain.

Textile Slings

Web slings must comply with CSA Z259.15. They are susceptible to cuts, abrasion, and UV damage. Rejection criteria: torn stitching, cuts, burns, deformation, illegible label. The maximum temperature is 100 °C for polyester, 80 °C for nylon.

Lifting Accessories

Shackles: the rated load is indicated on the body. The safety factor is 5:1. Shackle pins must be fully threaded and the cotter pin inserted.
Hooks: must have a functioning safety latch. Throat wear must not exceed 10% of the diameter.
Rings and swivels: check for wear and free rotation.

Load Calculations and Sling Angles

The Fundamental Formula

The tension in each sling leg is given by:

T = (P / n) × (1 / cos θ)

Where:

T = tension in each leg (kg or kN)
P = weight of the load (kg or kN)
n = number of load-bearing legs
θ = angle between the sling leg and the vertical (degrees)

Angle Reduction Factor Table

Angle θ (degrees)Multiplication Factor (1/cos θ)Capacity Reduction
0° (vertical)1.00100%
15°1.0496%
30°1.1686%
45°1.4171%
60°2.0050%
90°∞ (infinite)0% (prohibited)

Rule of thumb: the angle between the two legs of a two-leg sling must never exceed 90°. Beyond 120°, lifting is prohibited. The optimal angle is 60° or less.

Calculation Example

A load of 1,500 kg is lifted with a 2-leg sling forming a 45° angle with the vertical. The tension in each leg:

T = (1,500 / 2) × (1 / cos 45°) = 750 × 1.41 = 1,058 kg

Each leg must have a rated load of at least 1,058 kg. If the angle were 60°, the tension would be 1,500 kg per leg — the rated load must double.

Calculating the Weight of Masonry Materials

To estimate the weight of a load, use the densities:

MaterialDensity (kg/m³)
Clay brick1,800 – 2,000
Concrete block (normal weight)2,200
Concrete block (lightweight)1,400 – 1,800
Hardened mortar2,000 – 2,200
Natural stone (granite)2,600 – 2,800
Limestone2,200 – 2,500
Reinforced concrete2,400

Example: a pallet of 100 concrete blocks measuring 20 cm × 20 cm × 40 cm (density 2,200 kg/m³). Volume of one block: 0.20 × 0.20 × 0.40 = 0.016 m³. Mass of one block: 0.016 × 2,200 = 35.2 kg. Total mass: 100 × 35.2 = 3,520 kg.

The Centre of Gravity

The centre of gravity of a load must be located below the attachment point. If the load is asymmetrical, the attachment point must be moved, or slings of different lengths must be used. A load with an offset centre of gravity can tip over during lifting. For a uniform rectangular load, the centre of gravity is at the geometric centre.

Lifting Procedures and Signalling

Crane Hand Signals

The bricklayer must know the standard hand signals to communicate with the crane operator. Essential signals:

SignalDescription
HoistForearm vertical, index finger pointing up, make small circles
LowerArm extended downward, index finger pointing down, make small circles
StopArm extended horizontally, fingers closed, move arm side to side
Emergency stopBoth arms raised, fists clenched
Swing boom (left)Arm extended horizontally, thumb pointing left
Swing boom (right)Arm extended horizontally, thumb pointing right
Raise boomArm extended horizontally, thumb pointing up
Lower boomArm extended horizontally, thumb pointing down

Safe Lifting Rules

Check the load and rigging before lifting.
Ensure the area is clear.
Never stand under a suspended load.
Use a tagline to control rotation.
Lift slowly to take up slack in the slings, check balance, then continue.
Never leave a suspended load unattended.
Respect the crane's capacity and reach.

The Lift Plan

For heavy or complex loads, a written lift plan is required. It includes: the weight of the load, the centre of gravity, attachment points, type of slings, crane capacity, reach, wind conditions, lifting sequence, and emergency measures.

Personal Protective Equipment (PPE)

Mandatory PPE for the Bricklayer

PPEStandardUse
Safety hard hatCSA Z94.1Protection against falling objects
Safety glassesCSA Z94.3Protection against projectiles (mortar, fragments)
Safety footwearCSA Z195Steel toe, puncture-resistant sole
GlovesCSA Z259.4Chemical protection (cement), cuts
Hearing protectionCSA Z94.2Above 85 dBA
RespiratorNIOSH N95 or higherCrystalline silica dust

Crystalline Silica

Crystalline silica (quartz) is present in brick, block, mortar, and stone. Cutting, grinding, and sandblasting release respirable silica particles. Chronic exposure causes silicosis, an irreversible fibrotic lung disease. Control measures: use water to suppress dust, use tools with dust collection, wear at minimum an N95 respirator, wash hands before eating or smoking. The occupational exposure limit (OEL) is 0.025 mg/m³ (8 hours).

First Aid and Emergency Situations

Chemical Burns (Cement)

In case of contact with wet cement: remove contaminated clothing, rinse thoroughly with clean water for at least 20 minutes, seek medical attention. Do not neutralize with an acid or a base.

Falls

Falls are the leading cause of death on masonry job sites. In case of a fall: do not move the victim (risk of spinal cord injury), call for emergency services, cover the victim to maintain body temperature, do not give anything to drink.

Electrocution

Cut off the power source before touching the victim. If impossible, use a non-conductive material (dry wood) to move the victim away. Begin CPR if the victim is not breathing.

Equipment Inspection and Maintenance

Inspection Frequency

EquipmentBefore Each UsePeriodic
Textile slingsYes (visual)12 months (detailed)
Chain slingsYes (visual)12 months (detailed)
Wire ropeYes (visual)6 months (detailed)
Shackles and hooksYes (visual)12 months
ScaffoldsYes (visual)7 days (by competent person)
Hoists and chain fallsYes (functional)12 months

Inspection Records

Inspections must be documented. The record must include: the date, the inspector's name, the equipment inspected, defects found, and corrective measures. Defective equipment must be removed from service immediately and identified with a "OUT OF SERVICE" tag.

Summary

WHMIS requires you to know how to read labels and SDSs for products like cement (high pH, chemical burns).
The COHSR and the Canada Labour Code Part II define rights and obligations in occupational health and safety.
Scaffolds must comply with CSA S269.2: base plates, anchors, guardrails, complete platforms, regular inspection.
Slings (wire rope, chain, textile) have specific rejection criteria: broken wires, elongation, cuts.
Tension in a sling increases with the angle: T = (P/n) × (1/cos θ). The angle between legs must not exceed 90°.
The centre of gravity must be below the attachment point.
Hand signals are standardized — you must know them by heart.
Crystalline silica is the major invisible hazard: use water, dust collection, and a respirator.
PPE is mandatory: hard hat, safety glasses, footwear, gloves, hearing protection.
Inspection records are mandatory for all lifting equipment.

Common Pitfalls to Avoid

124.Confusing the sling angle and the angle between legs: the sling angle θ is measured from the vertical. The angle between the two legs is double θ. The 90° rule applies to the angle between legs, not θ.
125.Forgetting the safety factor: the rated load already includes the safety factor. Do not multiply the rated load by the safety factor in your calculations — use the rated load directly.
126.Neglecting the weight of accessories: the weight of slings, shackles, and hooks must be included in the total load weight.
127.Using a textile sling on a sharp edge: sharp edges (concrete blocks, stone) cut web slings. Use edge protectors.
128.Believing dry cement is harmless: dry cement can cause burns when in contact with sweat or skin moisture.
129.Ignoring wind conditions: wind speeds above 30 km/h can make lifting flat loads (brick pallets) dangerous. Check the crane manufacturer's limits.
130.Forgetting the safety latch: a hook without a functioning latch is an immediate rejection — never attempt to repair it.
131.Confusing the standards: CSA S269.2 is for scaffolds, CSA Z259.15 is for textile slings, CSA Z94.1 is for hard hats. Do not mix up the numbers.
132.Not checking the rated load label: any sling without a legible label is out of service.
133.Standing under the load: even for a light load, this is prohibited and is a classic exam question.
134.Forgetting the 1-meter extension for ladders: the ladder must extend at least 1 meter above the landing point.
135.Calculating volume in cubic meters and forgetting to convert to kilograms: mass = volume × density. Always check your units.

This chapter covers the essentials for the Red Seal exam. Review the rejection criteria tables and calculation formulas — these are the most frequently tested items. Good luck with your preparation.

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